Instruction And Manual Of Ironworker

Classification Description

ironworker is a combination of metal shearing, punching, shearing, bending and other functions of the machine tool equipment, with easy to operate, less energy consumption, low maintenance costs and other advantages, is a modern manufacturing industry (such as: metallurgy, bridges, communications, electricity, military and other industries) metal processing equipment of choice

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ironworker is divided into hydraulic ironworker and mechanical ironworker two types, which is the most widely used hydraulic type. ironworker is generally applicable to the processing of small workpieces, you can simultaneously carry out the work of multiple stations. The left foot switch controls the punching station alone, and the right foot switch controls the operation of other work at the same time.

 

Function introduction

    The punching function is located in the left station of the combined punching and shearing machine and is controlled by the left foot switch. Different sizes and shapes of holes can be punched by changing the upper and lower dies. Each set of punching dies has a certain life time, after which the dies need to be replaced. If the punching and shearing machine number is Q35Y-20, where 20 is the maximum shearing thickness of 20mm.

 

If the punching station and the punching station are shared, the upper and lower dies need to be replaced at the same time.

 

Bending station and punching station share, need to replace the upper and lower molds at the same time.

 

Angle shear station is used to shear the angle steel shown below, the specific shear size needs to consult the parameter table.

 

   Channel shear in the angle shear station next to the specific shear channel size need to consult the parameters table.

 

    Round steel square steel shear and shear channel steel share the same station, but only one of the two can be selected, if you choose the round steel square steel shear function, you can not choose the channel steel shear function.

 

   Steel plate cutting is equivalent to the function of shearing machine, used to cut small pieces of steel plate, the specific shear size need to consult the parameter table.

 

Applicable places

ironworker is widely used in.

1.Steel structure processing

2. Elevator car and parts processing

3. Trailer - spare tire parts, trailer hinges, plate hooks, insertion Zhuang, Vallon plate

4. Construction machinery industry - belt machine, processing on the mixing plant

5. Agricultural machinery industry - thresher frame body, trailer bucket parts processing

6. Food industry machinery - slaughtering equipment frame and parts processing

7. High and low voltage tower parts processing

8. Wind power generation equipment - wind power tower on the stairs and tread plate parts processing

9. Machinery processing - the role of the connection of the building pre-built parts, conveyor bracket and other parts processing

10. Grain machinery - grain and oil equipment, starch equipment support, shell, small parts processing

11. Railway wagons, cars, crane parts processing

12. Channel steel, square steel, round steel, H steel, I-beam and other steel shear, punching, bending

 

Operation specification

1. Before driving should first check the punching and shearing machine transmission parts and various connecting screws, pins are loose. Electrical grounding is intact.

2. Work before the lubrication of each ministry, driving test rotation for two to three minutes, no problem before putting into work.

3. Do not allow overload, quenched steel is strictly prohibited punching and shearing.

4. Work should wear good gloves and wear good labor protection products, strictly prohibited to wear sandals and slippers.

5. When punching and shearing to often to the punching tool oil, strictly prevent the upper and lower punching tool skewed.

6. Pay attention to finger safety when feeding, especially when the plate material is punched to the last presser foot can not press the plate material, it is forbidden to punch and shear.

7. When driving, disassemble and calibrate the shearing edge and punching die is strictly prohibited. No force knocking punching die, shearing edge and other machine parts.

8. Strictly control the specification range of the plate material, beyond the punching and shearing is strictly prohibited.

9. The workplace shall not accumulate other items and a large amount of punching material, and must stop when adjusting and cleaning.

10. Work is completed, timely stop, power off, clean up the scene.

 

Operation steps

1. Check the power supply, the voltage is stable, not missing phase, the leakage protector, air switch is intact.

2. Wiring, open the ironworker wiring cabinet, connect the line, close the cabinet door.

3. power on the foot switch, the machine does not move, the power cord interchange, while checking whether the emergency stop switch is open.

4. Connect the foot pedal switch.

5. When working, pay attention to turn off the power every time you change the mold while working.

6. Turn off the switch after work, close the main power switch, skim off the power cord and clear the debris.

 

Maintenance

1. Operate strictly in accordance with the operating procedures.

2. Each time before the start of the machine according to the lubrication chart requirements for regular, fixed-point, quantitative plus lubricating oil, oil should be clean without precipitation.

3. Shearing machine must often keep clean, unpainted part of the anti-rust grease.

4. Motor bearings within the lubricating oil should be regularly replaced and refilled, and often check whether the electrical parts work properly and safely.

5. often check the shearing machine v-belt, handle, knob, button is damaged, serious wear should be replaced in a timely manner, and report spare parts to supplement.

6. Regularly check and repair the switch, insurance, handle, to ensure that it works reliably.

7. 10 minutes before the end of each day, the machine oil lubrication and scrubbing clean machine tools.